36 Static Safe Handling

All integrated circuits, including surface mounted ICs, are susceptible to damage from electrostatic discharge (ESD). Modern integrated circuit assemblies are more susceptible to damage from ESD than ever before. Integrated circuits today can be built with circuit lines less than one micron thick, allowing more than a million transistors on a 1/4-inch square chip. These submicron structures are sensitive to static voltages under 100 volts. This much voltage can be generated on a dry day by simply moving your arm. A person can develop a charge of 2,000 volts by walking across a vinyl tile floor, and polyester clothing can easily generate 5,000 to 15,000 volts during movement against the wearer. These low voltage static problems are often undetected because a static charge must be in the 30,000 to 40,000 volt range before a person will feel a shock.

Most electronic components manufactured today can be degraded or destroyed by ESD. While protection networks are used in CMOS devices, they can only reduce, not eliminate, component susceptibility to ESD.

ESD may not cause an immediate failure in a component; a delayed failure or "wounding" effect is caused when the semiconductor's insulation layers or junctions are punctured. The static problem is thus complicated in that failure may occur anywhere from two hours to six months after the initial damage.

Two failure modes are associated with ESD. First, a person who has acquired a static charge can touch a component or assembly and cause a transient discharge to pass through the device. The resulting current ruptures the junctions of a semiconductor. The second failure mode does not require contact with another object. Simply exposing a device to the electric field surrounding a charged object can destroy or degrade a component. MOS devices can fail when exposed to static fields as low as 30 volts.

Observe the following rules for handling static-sensitive devices:

1. Handle all static-sensitive components at a static-safe work area.

Use grounded static control table mats on all repair benches, and always wear a grounded wrist strap. Handle boards by their nonconductive edges only. Store plastic, vinyl, and Styrofoam objects outside the work area.

2. Store and transport all static-sensitive components and assemblies in static shielding bags or containers.

Static shielding bags and containers protect components and assemblies from direct static discharge and external static fields. Store components in their original packages until they are ready for use.

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DIY Battery Repair

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